need urgent help with fuel sending unit

Archived posts from the 2 Cylinder Hondas Yahoo Group
dawn_and_darrian
Posts: 0
Joined: Thu Nov 20, 2014 11:33 pm

need urgent help with fuel sending unit

Post by dawn_and_darrian »

When I purchased my n600 the fuel sending unit never reported a thing.
Today I dropped the tank and here is how the unit looks:
http://images6.theimagehosting.com/albu ... sender.jpg
From what I can tell it is missing a part. Hopefully I'm wrong about that.
I'd like to have this car up and running by the end of the week, so that
includes a new sending unit, or getting this one working. Can anyone tell
me if the wires can be connected to the two connections shown? Every
pictures I've seen of a sending unit has a roundish top on it, unlike this.
If this appears to be a little too broken to use, does anyone have a working
unit they can sell me and ship out on monday? Or, is there an aftermarket
unit that will work?
Thanks in advance. I'm REALLY close to getting this puppy registered and on
the road. I can't wait to drive it around town.
Matt Timion
a65tigrr
Posts: 4
Joined: Fri Jul 06, 2007 5:52 am

Re: need urgent help with fuel sending unit

Post by a65tigrr »

It is all there, except your ground wire is broken off the round terminal next to the spade terminal. I had one that, the arm was rusted solid, but spraying it with lots of WD-40, and GENTLY working it until it freed up, it actually worked when I got done with it.
Greg Matt Timion wrote:
> When I purchased my n600 the fuel sending unit never reported a thing.
> Today I dropped the tank and here is how the unit looks:
> http://images6.theimagehosting.com/albu ... sender.jpg > From what I can tell it is missing a part.  Hopefully I'm wrong about that.
> I'd like to have this car up and running by the end of the week, so that > includes a new sending unit, or getting this one > working.  Can anyone tell > me if the wires can be connected to the two connections shown?  Every > pictures I've seen of a sending unit has a roundish top on it, unlike this.
> If this appears to be a little too broken to use, does anyone have a working > unit they can sell me and ship out on monday?  Or, is there an aftermarket > unit that will work?
> Thanks in advance.  I'm REALLY close to getting this puppy registered and on > the road.  I can't wait to drive it around town.
> Matt Timion
dawn_and_darrian
Posts: 0
Joined: Thu Nov 20, 2014 11:33 pm

Re: need urgent help with fuel sending unit

Post by dawn_and_darrian »

Thanks greg.
I'm going toclean it up a bit and try to get it working again today.  Does anyone know what voltage this thing uses?
> ----- Original Message -----
> From:
> Greg Sikes
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Sunday, April 23, 2006 7:22
> AM
> Subject:
> Re: [2cylinderhondas] need
> urgent help with fuel sending unit
> It is all there, except your ground wire is broken off the round terminal > next to the spade terminal. I had one that, the arm was rusted solid, but > spraying it with lots of WD-40, and GENTLY working it until it freed up, it > actually worked when I got done with it.
> Greg
> Matt Timion matt@...
> wrote:
> > When
> > I purchased my n600 the fuel sending unit never reported a thing.
> > Today
> > I dropped the tank and here is how the unit looks:
> > http://images6.theimagehosting.com/albu ... sender.jpg > > From > > what I can tell it is missing a part.  Hopefully I'm wrong about > > that.
> > I'd like to have this car up and running by the end of the > > week, so that > > includes a new sending unit, or getting this one > > working.  Can anyone tell > > me if the wires can be connected to the > > two connections shown?  Every > > pictures I've seen of a sending unit > > has a roundish top on it, unlike this.
> > If this appears to be a little
> > too broken to use, does anyone have a working
> > unit they can sell me and
> > ship out on monday?  Or, is there an aftermarket
> > unit that will
> > work?
> > Thanks in advance.  I'm REALLY close to getting this puppy > > registered and on > > the road.  I can't wait to drive it around > > town.
> > Matt Timion
a65tigrr
Posts: 4
Joined: Fri Jul 06, 2007 5:52 am

Re: need urgent help with fuel sending unit

Post by a65tigrr »

I dont know for sure, but i would bet it just uses 12 volts. The fuel sender is just a variable resistor, and the gas gauge works like an ohm meter.
Greg Matt Timion wrote:
> Thanks greg.
> I'm going toclean it up a bit and try to get it working again today.  Does anyone know what voltage this thing uses?
> > ----- Original Message -----
> > From:
> > Greg Sikes
> > To:
> > 2cylinderhondas@yahoogroups.com
> > Sent:
> > Sunday, April 23, 2006 7:22 AM
> > Subject:
> > Re: [2cylinderhondas] need urgent help with fuel sending unit
> > It is all there, except your ground wire is broken off the round terminal next to the spade terminal. I had one that, the arm was rusted solid, but spraying it with lots of WD-40, and GENTLY working it until it freed up, it actually worked when I got done with it.
> > Greg
> > Matt Timion > matt@...
> > wrote:
> > > When I purchased my n600 the fuel sending unit never reported a thing.
> > > Today I dropped the tank and here is how the unit looks:
> > > http://images6.theimagehosting.com/albu ... sender.jpg > > > From what I can tell it is missing a part.  Hopefully I'm wrong about that.
> > > I'd like to have this car up and running by the end of the week, so that > > > includes a new sending unit, or getting this one working.  Can anyone tell > > > me if the wires can be connected to the two connections shown?  Every > > > pictures I've seen of a sending unit has a roundish top on it, unlike this.
> > > If this appears to be a little too broken to use, does anyone have a working > > > unit they can sell me and ship out on monday?  Or, is there an aftermarket > > > unit that will work?
> > > Thanks in
> > > advance.  I'm REALLY close to getting this puppy registered and on > > > the road.  I can't wait to drive it around town.
> > > Matt Timion
dawn_and_darrian
Posts: 0
Joined: Thu Nov 20, 2014 11:33 pm

Re: need urgent help with fuel sending unit

Post by dawn_and_darrian »

I think  Ihave it working now, but I need to solder a wire to the negative post.
> ----- Original Message -----
> From:
> Greg Sikes
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Sunday, April 23, 2006 5:49
> PM
> Subject:
> Re: [2cylinderhondas] need
> urgent help with fuel sending unit
> I dont know for sure, but i would bet it just uses 12 volts. The fuel > sender is just a variable resistor, and the gas gauge works like an ohm meter.
> Greg
> Matt Timion matt@...
> wrote:
> > Thanks greg.
> > I'm going toclean it up a bit and try to get it
> > working again today.  Does anyone know what voltage this thing > > uses?
> > > ----- Original Message -----
> > > From:
> > > Greg
> > > Sikes
> > > To:
> > > 2cylinderhondas@yahoogroups.com
> > > Sent:
> > > Sunday, April 23, 2006 7:22
> > > AM
> > > Subject:
> > > Re: [2cylinderhondas] need
> > > urgent help with fuel sending unit
> > > It is all there, except your ground wire is broken off the round > > > terminal next to the spade terminal. I had one that, the arm was rusted > > > solid, but spraying it with lots of WD-40, and GENTLY working it until it > > > freed up, it actually worked when I got done with it.
> > > Greg
> > > Matt Timion > > matt@...
> > > wrote:
> > > > When
> > > > I purchased my n600 the fuel sending unit never reported a thing.
> > > > Today I dropped the tank and here is how the unit looks:
> > > > http://images6.theimagehosting.com/albu ... sender.jpg > > > > From > > > > what I can tell it is missing a part.  Hopefully I'm wrong about > > > > that.
> > > > I'd like to have this car up and running by the end of the > > > > week, so that > > > > includes a new sending unit, or getting this one > > > > working.  Can anyone tell > > > > me if the wires can be connected to > > > > the two connections shown?  Every > > > > pictures I've seen of a > > > > sending unit has a roundish top on it, unlike this.
> > > > If this
> > > > appears to be a little too broken to use, does anyone have a working
> > > > unit they can sell me and ship out on monday?  Or, is there an > > > > aftermarket > > > > unit that will work?
> > > > Thanks in advance.  I'm
> > > > REALLY close to getting this puppy registered and on > > > > the road.
> > > > I can't wait to drive it around town.
> > > > Matt Timion
kaiberryman
Posts: 0
Joined: Thu Aug 10, 2017 3:05 pm

Re: need urgent help with fuel sending unit

Post by kaiberryman »

The honda scooters, spree and aero use a similar sending unit i use one on my z600
Matt Timion wrote:
> Thanks greg.
> I'm going toclean it up a bit and try to get it working again today.  Does anyone know what voltage this thing uses?
> > ----- Original Message -----
> > From:
> > Greg Sikes
> > To:
> > 2cylinderhondas@yahoogroups.com
> > Sent:
> > Sunday, April 23, 2006 7:22 AM
> > Subject:
> > Re: [2cylinderhondas] need urgent help with fuel sending unit
> > It is all there, except your ground wire is broken off the round terminal next to the spade terminal. I had one that, the arm was rusted solid, but spraying it with lots of WD-40, and GENTLY working it until it freed up, it actually worked when I got done with it.
> > Greg
> > Matt Timion > matt@...
> > wrote:
> > > When I purchased my n600
> > > the fuel sending unit never reported a thing.
> > > Today I dropped the tank and here is how the unit looks:
> > > http://images6.theimagehosting.com/albu ... sender.jpg > > > From what I can tell it is missing a part.  Hopefully I'm wrong about that.
> > > I'd like to have this car up and running by the end of the week, so that > > > includes a new sending unit, or getting this one working.  Can anyone tell > > > me if the wires can be connected to the two connections shown?  Every > > > pictures I've seen of a sending unit has a roundish top on it, unlike this.
> > > If this appears to be a little too broken to use, does anyone have a working > > > unit they can sell me and ship out on monday?  Or, is there an aftermarket > > > unit that will work?
> > > Thanks in advance.  I'm REALLY close to getting this puppy registered and on > > > the road.  I can't wait to drive it > > > around town.
> > > Matt Timion
dawn_and_darrian
Posts: 0
Joined: Thu Nov 20, 2014 11:33 pm

Re: need urgent help with fuel sending unit

Post by dawn_and_darrian »

That's good to know for future replacement issues.
I managed to disect the unit and solder on a new wire connection without much issue.  It seems to be working like a charm now. :)
> ----- Original Message -----
> From:
> reerw rewrew
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Sunday, April 23, 2006 7:59
> PM
> Subject:
> Re: [2cylinderhondas] need
> urgent help with fuel sending unit
> The honda scooters, spree and aero use a similar sending unit i > use one on my z600 > Matt Timion matt@...
> wrote:
> > Thanks greg.
> > I'm going toclean it up a bit and try to get it
> > working again today.  Does anyone know what voltage this thing > > uses?
> > > ----- Original Message -----
> > > From:
> > > Greg
> > > Sikes
> > > To:
> > > 2cylinderhondas@yahoogroups.com
> > > Sent:
> > > Sunday, April 23, 2006 7:22
> > > AM
> > > Subject:
> > > Re: [2cylinderhondas] need
> > > urgent help with fuel sending unit
> > > It is all there, except your ground wire is broken off the round > > > terminal next to the spade terminal. I had one that, the arm was rusted > > > solid, but spraying it with lots of WD-40, and GENTLY working it until it > > > freed up, it actually worked when I got done with it.
> > > Greg
> > > Matt Timion > > matt@...
> > > wrote:
> > > > When
> > > > I purchased my n600 the fuel sending unit never reported a thing.
> > > > Today I dropped the tank and here is how the unit looks:
> > > > http://images6.theimagehosting.com/albu ... sender.jpg > > > > From > > > > what I can tell it is missing a part.  Hopefully I'm wrong about > > > > that.
> > > > I'd like to have this car up and running by the end of the > > > > week, so that > > > > includes a new sending unit, or getting this one > > > > working.  Can anyone tell > > > > me if the wires can be connected to > > > > the two connections shown?  Every > > > > pictures I've seen of a > > > > sending unit has a roundish top on it, unlike this.
> > > > If this
> > > > appears to be a little too broken to use, does anyone have a working
> > > > unit they can sell me and ship out on monday?  Or, is there an > > > > aftermarket > > > > unit that will work?
> > > > Thanks in advance.  I'm
> > > > REALLY close to getting this puppy registered and on > > > > the road.
> > > > I can't wait to drive it around town.
> > > > Matt Timion
friend
Posts: 0
Joined: Fri Sep 14, 2012 10:54 pm

Re: need urgent help with fuel sending unit

Post by friend »

Hi Matt;
    It seems that you have it figured out, but one thing I didn't see mentioned is the float, yours looked a bit chewed up.  Make sure it still floats.
    As for the power source, it runs on body feed which is 12V.   And, as was mentioned, just hook up a volt meter up to it and it should register.
    Caution, don't use silicone gasket sealer on the gasket.  If it falls into the tank (the screws will push it through the holes) it can plug up the tank.
    And speaking of tanks, if your having trouble getting the Gas nozzle into the Sedan Filler I have found a 1 inch Dia. 12 inch long vinyl tube fits the filler tube and the gas nozzle goes right in.  Caution, push the vinyl tube about 3 inches into the filler tube then watch how much you are puttin in and that you don't fill to fast or to much.   Out here in California the EPA has a rubber sleeve that is supposed to capture the fumes.  All it does on a Honda 600 is prevent us from getting gas in our tank.
    Tap the vinyl tube a few times to get out all the remaining fuel and place it in a bag in the trunk of you Sedan.  It works great.
Bill
> -----Original Message-----
> From:
> 2cylinderhondas@yahoogroups.com [mailto:2cylinderhondas@yahoogroups.com] > On > Behalf Of > Matt Timion > Sent:
> Sunday, April 23, 2006 8:02
> PM
> To:
> 2cylinderhondas@yahoogroups.com
> Subject:
> Re:
> [2cylinderhondas] need urgent help with fuel sending unit
> That's good to know for future replacement
> issues.
> I managed to disect the unit and solder on a new
> wire connection without much issue.  It seems to be working like a charm > now. :)
> > ----- Original Message -----
> > From:
> > reerw
> > rewrew
> > To:
> > 2cylinderhondas@yahoogroups.com
> > Sent:
> > Sunday, April 23, 2006 7:59
> > PM
> > Subject:
> > Re: [2cylinderhondas] need
> > urgent help with fuel sending unit
> > The honda scooters, spree and aero use a similar sending unit > > i use one on my z600 > > Matt Timion > matt@...
> > wrote:
> > > Thanks greg.
> > > I'm going toclean it up a bit and try to get
> > > it working again today.  Does anyone know what voltage this thing > > > uses?
> > > > ----- Original Message -----
> > > > From:
> > > > Greg
> > > > Sikes
> > > > To:
> > > > 2cylinderhondas@yahoogroups.com
> > > > Sent:
> > > > Sunday, April 23, 2006 7:22
> > > > AM
> > > > Subject:
> > > > Re: [2cylinderhondas] need
> > > > urgent help with fuel sending unit
> > > > It is all there, except your ground wire is broken off the round > > > > terminal next to the spade terminal. I had one that, the arm was rusted > > > > solid, but spraying it with lots of WD-40, and GENTLY working it until > > > > it freed up, it actually worked when I got done with it.
> > > > Greg
> > > > Matt Timion > > > matt@...
> > > > wrote:
> > > > > When
> > > > > I purchased my n600 the fuel sending unit never reported a thing.
> > > > > Today I dropped the tank and here is how the unit looks:
> > > > > http://images6.theimagehosting.com/albu ... sender.jpg > > > > > From > > > > > what I can tell it is missing a part.  Hopefully I'm wrong about > > > > > that.
> > > > > I'd like to have this car up and running by the end of > > > > > the week, so that > > > > > includes a new sending unit, or getting this one > > > > > working.  Can anyone tell > > > > > me if the wires can be connected to > > > > > the two connections shown?  Every > > > > > pictures I've seen of a > > > > > sending unit has a roundish top on it, unlike this.
> > > > > If this
> > > > > appears to be a little too broken to use, does anyone have a working
> > > > > unit they can sell me and ship out on monday?  Or, is there > > > > > an aftermarket > > > > > unit that will work?
> > > > > Thanks in
> > > > > advance.  I'm REALLY close to getting this puppy registered and > > > > > on > > > > > the road.  I can't wait to drive it around > > > > > town.
> > > > > Matt Timion
dawn_and_darrian
Posts: 0
Joined: Thu Nov 20, 2014 11:33 pm

Re: need urgent help with fuel sending unit

Post by dawn_and_darrian »

Thanks for the info Bill.  My float seems to be working,  I'll double check to make sure it actually "floats" though.
If I can't use the silicone gasket sealer on the gasket, what should I use?  The orignal gasket it there but it has a few cracks in it.  Is it advisable to make a new gasket, or is there another liquid gasket product I can use in it's place?
Matt Timion
laurie_randall
Posts: 4
Joined: Mon May 28, 2012 2:00 pm

Re: need urgent help with fuel sending unit

Post by laurie_randall »

Right about no silicone on the tank sending unit. When installing a new
tank unit in my 1950 Studebaker I decided to use silicone in addition to the
new cork gasket. No leak here. As the screws are tightened down the silicone
will not only squish out but in as well. In contact with gas the silicone
becomes like Silly Putty . It went into the fuel pump and shut me down
---1200 miles from home. Stay clear of gas and silicone. mike
>From: "Matt Timion" Reply-To:
2cylinderhondas@yahoogroups.com
>To: Subject: Re: [2cylinderhondas] need urgent help with fuel sending unit
>Date: Sun, 23 Apr 2006 23:58:12 -0700
>Thanks for the info Bill. My float seems to be working, I'll double check
>to make sure it actually "floats" though.
>If I can't use the silicone gasket sealer on the gasket, what should I use?
> The orignal gasket it there but it has a few cracks in it. Is it
>advisable to make a new gasket, or is there another liquid gasket product I
>can use in it's place?
>Matt Timion
>----- Original Message -----
> From:
billmyong@...
> To:
2cylinderhondas@yahoogroups.com
;
anzhonda600owners@yahoogroups.com
> Sent: Sunday, April 23, 2006 10:00 PM
> Subject: RE: [2cylinderhondas] need urgent help with fuel sending unit
> Hi Matt;
> It seems that you have it figured out, but one thing I didn't see
>mentioned is the float, yours looked a bit chewed up. Make sure it still
>floats.
> As for the power source, it runs on body feed which is 12V. And,
>as was mentioned, just hook up a volt meter up to it and it should
>register.
> Caution, don't use silicone gasket sealer on the gasket. If it
>falls into the tank (the screws will push it through the holes) it can plug
>up the tank.
> And speaking of tanks, if your having trouble getting the Gas nozzle
>into the Sedan Filler I have found a 1 inch Dia. 12 inch long vinyl tube
>fits the filler tube and the gas nozzle goes right in. Caution, push the
>vinyl tube about 3 inches into the filler tube then watch how much you are
>puttin in and that you don't fill to fast or to much. Out here in
>California the EPA has a rubber sleeve that is supposed to capture the
>fumes. All it does on a Honda 600 is prevent us from getting gas in our
>tank.
> Tap the vinyl tube a few times to get out all the remaining fuel and
>place it in a bag in the trunk of you Sedan. It works great.
> Bill
> -----Original Message-----
> From:
2cylinderhondas@yahoogroups.com
>[mailto:
2cylinderhondas@yahoogroups.com
]On Behalf Of Matt Timion
> Sent: Sunday, April 23, 2006 8:02 PM
> To:
2cylinderhondas@yahoogroups.com
> Subject: Re: [2cylinderhondas] need urgent help with fuel sending unit
> That's good to know for future replacement issues.
> I managed to disect the unit and solder on a new wire connection
>without much issue. It seems to be working like a charm now. :)
> ----- Original Message -----
> From: reerw rewrew
> To:
2cylinderhondas@yahoogroups.com
> Sent: Sunday, April 23, 2006 7:59 PM
> Subject: Re: [2cylinderhondas] need urgent help with fuel sending
>unit
> The honda scooters, spree and aero use a similar sending unit i use
>one on my z600
> Matt Timion wrote:
> Thanks greg.
> I'm going toclean it up a bit and try to get it working again
>today. Does anyone know what voltage this thing uses?
> ----- Original Message -----
> From: Greg Sikes
> To:
2cylinderhondas@yahoogroups.com
> Sent: Sunday, April 23, 2006 7:22 AM
> Subject: Re: [2cylinderhondas] need urgent help with fuel
>sending unit
> It is all there, except your ground wire is broken off the round
>terminal next to the spade terminal. I had one that, the arm was rusted
>solid, but spraying it with lots of WD-40, and GENTLY working it until it
>freed up, it actually worked when I got done with it.
> Greg
> Matt Timion wrote:
> When I purchased my n600 the fuel sending unit never reported
>a thing.
> Today I dropped the tank and here is how the unit looks:
http://images6.theimagehosting.com/albu ... sender.jpg
> From what I can tell it is missing a part. Hopefully I'm
>wrong about that.
> I'd like to have this car up and running by the end of the
>week, so that
> includes a new sending unit, or getting this one working. Can
>anyone tell
> me if the wires can be connected to the two connections shown?
> Every
> pictures I've seen of a sending unit has a roundish top on it,
>unlike this.
> If this appears to be a little too broken to use, does anyone
>have a working
> unit they can sell me and ship out on monday? Or, is there an
>aftermarket
> unit that will work?
> Thanks in advance. I'm REALLY close to getting this puppy
>registered and on
> the road. I can't wait to drive it around town.
> Matt Timion
>------------------------------------------------------------------------------
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